3500 System Overview Bently Nedahua

3500 System Overview Bently Nedahua

Description 

 The 3500 System provides continuous, online monitoring suitable for machinery protection applications, and is designed to fully meet the requirements of the American Petroleum Institute’s API 670 standard for such systems.  It represents our most capable and flexible system in a traditional rack-based design, and represents numerous features and advantages not provided in other systems.   The system’s highly modular design consists of: 

 • 3500/05 Instrument Rack (required) 

 • One or two 3500/15 Power Supplies (required) 

 • 3500/22M Transient Data Interface or 3500/20 Rack Interface Module (required) 

 • One or two 3500/25 Keyphasor® Modules (optional) 

 • 3500 Rack Configuration Software (required) 

 • One or more 3500/XX Monitor Modules (required) 

 • One or more 3500/32 Relay Modules or 3500/34 TMR Relay Modules (optional) 

 • One or more 3500/92 Communication Gateway Modules (optional) 

 • 3500/93, 3500/94, or 3500/95 display OR 3500 Operator Display Software running on a compatible PC (optional) 

 • Internal or external intrinsic safety barriers, or galvanic isolators for hazardous area installations (optional) These are described in more detail in the following section and in the individual datasheets for each system component.  

System Components 

Rack   The full-size 3500 Rack is available in 19” EIA rail mount, panel-cutout-mount, and bulkhead-mount versions.  The rack provides slots for two Power Supplies and a Rack Interface Module in the left-most rack positions that are reserved exclusively  for these modules.  The remaining 14 slots in the rack can accommodate any combination of monitor, display, relay, Keyphasor module, and communications gateway modules.   All modules plug into the rack’s backplane and consist of a main module and an associated I/O module.  The I/O module installs at the rear of the rack for panel-mount systems, and above the main module for bulkhead-mount systems.   The rack depth is 349 mm (13.75 inches) and NEMA 4 and 4X weatherproof housings are available when required for environmental protection or when purge air is used.   A mini-rack (12” wide instead of 19”) is also available and features 7 available monitor slots instead of 14.  Like its larger counterpart, the left-most slots are reserved for the Power Supply or Supplies and Rack Interface Module.  The mini-rack may be mounted in a panel cutout or, using an optional adapter plate, on 19” EIA mounting rails.   Bulkhead mounting is not available.  

Power Supply 

The 3500/15 Power Supply can be ordered for ac or dc input power, providing compatibility with voltage sources worldwide.  Line noise filters are standard.   The 3500 Rack can operate from a single supply, or dual Power Supplies can provide redundancy for situations which cannot tolerate power interruption. Dual supplies reside in the upper and lower positions of the left-most rack slot.  Redundant Power Supplies can use with separate voltage sources.  For example, the primary (bottom) supply can be operate with 120 Vac power while the backup (upper) supply can be powered from an uninterruptible 24 Vdc source.   Each Power Supply can individually provide power to the entire rack and its modules.  When redundant supplies are used, one supply acts as primary power for the rack while the other acts as a backup, ready to instantly and automatically operate as the primary rack supply without interrupting rack functions., should the primary supply fail.   The 3500/15 Power Supply module has self monitoring functions that allow it to determine if all its output voltages are within specifications.  The module annunciates this via a green “Supply OK” LED on the Power Supply’s front panel.

Rack Interface Module/Transient Data Interface 

The Transient Data Interface (TDI) or the Rack Interface Module (RIM) are the 3500 Rack’s primary interfaces to the configuration, display, and condition monitoring software.  Each rack requireas one TDI or RIM, which resides in the rack slot immediately adjacent to the Power Supply slot. The TDI and RIM support a proprietary protocol used by both the 3500 Configuration Software to configure the rack and the 3500 Operator Display Software to retrieve rack data and statuses. TDI provides a direct interface with GE’s Bently Nevada  System 1® machinery management software without the need for an external communications processor.  The RIM requires an external communications processor, such as TDXnet™, TDIX, or DDIX to interface to Data Manager® condition monitoring software. The System OK relay1 is located within the TDI/RIM’s I/O module.  It is driven by NOT OK conditions within the TDI/RIM itself and within other modules in the rack.  

The TDI and RIM supply “self monitoring” functions both for themselves and for the rack, in addition to those provided by the individual monitor, relay, communications, and other modules.  While the TDI and RIM provide certain functions common to the entire rack, neither is part of the critical monitoring path and has no effect on the proper, normal operation of the overall 3500 System or its machinery protection functions.   The TDI and RIM provide 4 front-panel LEDs as follows: OK Indicates that the Rack Interface Module and its I/O modules are operating correctly. TX/RX Flashes at the rate that communications between the RIM and other rack modules are occurring. TM Indicates when the rack is in the Trip Multiply mode. CONFIG OK Indicates that any module in the rack is not configured or has a configuration error; that the stored configuration of the Rack Interface Module does not match the physical configuration of the rack; or that a security option condition was not met. System configuration is secured by means of a keylock switch on the front of the TDI/RIM and two levels of software password protection, preventing unauthorized changes to or tampering with the configuration.  Both the TDI and the RIM can be connected to a portable computer via a front-panel serial communications port for local changes to configuration.  The RIM can also be permanently connected to a configuration workstation via a rear panel serial communications port, or to a remote computer via an optional modem I/O module. The TDI provides permanent system connectivity via Ethernet ports. The TDI/RIM provides a front-panel DIP switch that permits the user to assign a unique rack address when multiple 3500 racks are networked with one another.   The TDI/RIM provides a system reset switch on the front panel, allowing the user to clear any latched alarms in the system as well as latched NOT OK conditions.  An I/O module provides a set of rear panel connections as well, allowing users to remotely activate this switch.   For Triple Modular Redundant (TMR) applications, the 3500 System requires a TMR version of the TDI/RIM (refer to the TMR section of this datasheet for additional information).   Notes:   1.  Dozens of possible event conditions within the rack can drive the NOT OK relay.  For this reason, it is not intended for use as part of a machinery auto-shutdown circuit and should be used for general annunciation purposes only.     Monitors   Table 1 summarizes available monitor types in the 3500 System.  Each monitor occupies a single slot in the rack.  All monitors are microprocessor-based and offer digitally adjustable Alert and Danger setpoints for each channel1.  Users can configure alarms for latching or non-latching operation.  Status indications for each monitor and channel are provided with bright, front-panel LEDs, allowing observation without operator interaction for easy and convenient operation. Most monitors provide independent 4 to 20 mA proportional outputs for each channel of the I/O module for connection to strip chart recorders or for older process control systems that do not support a digital interface. Where applicable, the monitor’s I/O modules provide transducers with appropriate power via short circuit-protected terminals.  OK detection routines within each monitor continuously check the integrity of each transducer and the associated field wiring.   Transducer input signals are buffered and sent to front-panel coaxial connectors2.  Buffered output terminals are also available upon request on the rear of the TDI/RIM’s I/O module.

Available 3500 Series Monitor Modules

3500/40M

3500/42M

3500/44M

3500/45

3500/46M

3500/50

3500/53

3500/602,14 and 3500/612,14

3500/622,14

3500/632

3500/64

3500/70M

3500/72M

3500/77M

3500 Display Options

characteristic

Digital and analog communication

3500 system is independent and concurrent.

Digital communication ability to connect to the following devices:

System 1 Use of Mechanical Management Software

Bently Nevada proprietary protocol over Ethernet

connect

Process control and other factory automation

Systems using industry standard protocols, through

Communication gateway module of 3500

Bentley Nevada condition monitoring system passed

Prefabricated data manager port

Appropriate external interface

A communication processor such as TDXnet,

TDIX or DDIX

3500 configuration and display software

In addition, the analog (4 to 20 mA and relay) output is

Can be used to connect older equipment control devices.

Digital interface is not supported.

Note: Although it is not a necessary component of the 3500 system,

Relay is strongly recommended as an appropriate way.

Interconnect 3500 systems in automatic shutdown applications.

Analog (e.g. 4 to 20 mA) and digital (e.g. Modbus) connections.

Designed for operator notification and trend analysis purposes.

Does not provide highly necessary fault tolerance or integrity.

Reliable mechanical shutdown purpose.

Highly flexible display options

The display can range from directly installed local units.

On the front panel of the rack, use the remote display.