HONEYWELL HC900 C30 CPU CONTROLLER MODULE 900C32-0142-00

HONEYWELL HC900 C30 CPU CONTROLLER MODULE 900C32-0142-00
The Honeywell ControlEdge HC900 Controller is an advanced loop and logic controller offering a modular design sized to satisfy the control and data management needs of a wide range of process equipment. When combined with the optional 900 Control Station operator Interface that is highly integrated with the controller’s database, configuration and setup time is minimized. This powerful combination together with Honeywell’s performance proven control technology provides users an ideal solution for process control. Open Ethernet connectivity with Modbus TCP Protocol also allows network access using a variety of HMI/SCADA software. Program execution environment is protected using an independent watchdog timer. Easy-to-use Windows-based Designer software, operable over Ethernet or RS485 port (isolated) simplifies controller configuration. The software is available in English and Chinese language version. It provides advanced monitoring functions for debug, allows run-mode process configuration changes while maintaining process control, uploads the complete, annotated graphic controller configuration, plus supplies an array of reports for enhanced documentation. The ControlEdge HC900 Controller provides superior PID loop control and more robust analog processing than most logic controllers without compromising logic performance. A separate, fast scan cycle executes a rich assortment of logic and calculation function blocks. Logic blocks may also execute in the same scan with analog function blocks for time critical events. These function blocks may be fully integrated into a combined analog and logic control strategy for uncompromising control performance. For more information see specification sheets:  ControlEdge 900 Platform Modules Specs 51-52-03-41  Designer Software Specs 51-52-03-43
Applications Mining & Metals Furnaces, Kilns, Boilers Chemicals, Extruders Autoclaves Pharmaceuticals Sterilizers, Dryers Rail/ Infrastructure Burner Management, HVAC/ DataCenters Combustion Control Pulp & Paper Emergency Shutdown Cement & Glass Pipeline Monitoring, Power Spill Prevention Features Summary  Non-redundant and Redundant Architectures  Sequence of events support (SOE)  Safety Universal IO  PID Control with advanced Accutune III autotuning  Safety peer communication between ControlEdge HC900 controllers  External watchdog timer with independent clocks that detect spurious CPU lockups.  Adjustable recipe pool memory lets you allocate memory for recipes, SP Profiles, sequences and schedules to meet your needs.  Up to 4608 points with remote I/O  Boolean Logic programming. Robust assortment of over 100 algorithms

The Honeywell ControlEdge HC900 Controller is an integrated loop and logic controller that is designed specifically for small-and medium-scale unit operations It comprises a set of hardware and software modules that can be assembled to satisfy any of a broad range of process control applications. The ControlEdge HC900 Controller can consist of a single rack, as indicated in Figure 1, or can be can be networked with other controllers via Ethernet links to expand the dimensions of control over a wider range of unit processes, as indicated in Figure 2
The ControlEdge HC900 Controller design enables users and OEMs who are adept in system integration to assemble a system that fits a broad range of requirements. Any configuration can be readily modified or expanded as requirements dictate. In initial configuration and in subsequent modifications, the ControlEdge HC900 Controller affords an optimum balance of performance and economy. Configurations such as those shown in Figure 1 and in Figure 2, as well as many variations, can be assembled from modular components. Many of the components are available from Honeywell, and some are available from third-party suppliers. These modular components are available in any quantity and mix that make the most sense for a given application. As indicated in Figure 3, the ControlEdge HC900 Controller includes provisions for communication via Ethernet with host systems such as the Honeywell Experion HMI and other HMI software that supports Ethernet Modbus/TCP protocol. Also, the communication structure of the ControlEdge HC900 Controller enables remote placement of input/output components, allowing significant economies in cabling and wiring
Hardware  Modular rack structure; components are ordered individually as needed  CPU with Ethernet communications  Easy to assemble, modify, and expand  Local (C30 and C30S) and Remote input/output racks (C50/C70), private Ethernet-linked sub-network  Parallel processing - a microprocessor in each I/O module performs signal processing, to preserve update rates  Power supplies - provide power to CPU rack and Scanner I/O rack Redundancy  Redundant C75 CPU  Redundancy Switch Module (RSM) – required between redundant CPUs  Redundant Power Supply – provides redundant power to any CPU rack or Scanner2 I/O rack  Power Status Module (PSM) – required when using a second power supply in Scanner2 I/O rack Communications All CPUs (except where noted):  Serial ports  In legacy systems, two serial ports, RS-232 or RS-485 can be configured.  In new systems, two RS-485 ports can be configured.  PC Configuration Tool  In legacy systems, RS-232 port used for link to PC configuration tool (up to 50 feet or 12.7 meters) or modem. Port configurable as Modbus RTU/TCP master or slave.  In new systems RS-232 to RS-485 cable is used for link to PC configuration tool.  Link to Operator Interface  For legacy and new systems, RS-485 port used for 2-wire link to the Operator Interface (up to 2000 feet or 601meters). Port configurable as Modbus RTU master or slave.  Ethernet 10/100Base-T connection to: up to 5 PC hosts via Modbus/TCP protocol, Peer-to Peer communication with other ControlEdge HC900 Controllers, and the Internet. C70 has 2 Ethernet ports for connection to up to 10 PC hosts. It also supports Modbus/TCP Initiator function over both ports.  Private Ethernet 100Base-T connection to I/O expansion racks (except C30 and C30S CPU)
Redundancy  Supervisory Network – Ethernet 10/100 baseT to PC Applications (HC Designer & HC Utilities), communicates to peer ControlEdge HC900 Controllers over Ethernet. C75 has two Ethernet ports. Lead C75 CPU supports up to 10 concurrent sockets. It also supports Modbus/TCP Initiator function over both ports.  I/O Network – Direct connection to each C75 CPU.  Device Network  RS-232 or RS-485 Serial Interface; Modbus RTU. Two serial ports available for legacy systems. Each port can be set as Modbus Master or Slave. Host Serial Interface for Honeywell or third party operator interface.  For new systems two serial R2-485 ports are available. Each port can be set as Modbus Master or Slave. Host Serial Interface for Honeywell or third party operator interface. For more information For complete feature summary and specifications see Specifications on

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Racks 4 I/O Slot Rack 900R04 – 0001
8 I/O Slot Rack 900R08 – 0101
12 I/O Slot Rack 900R12 - 0101
8 Slot Rack -Red. Power 900R08R - 0101
12 Slot Rack - Red. Power 900R12R - 0101
Redundant CPU Rack 900RR0 - 0001
Controllers Controller C50 CPU Config.SW & Docs 900C51 – 00XX-00
Controller C50 CPU 900C52 – 00XX-00
Controller C30 CPU Config. SW & Docs 900C31 – 00XX-00
Controller C30 CPU 900C32 – 00XX-00
Controller C70 CPU Config.SW & Docs 900C71-00XX-00
Controller C70 CPU 900C72-00XX-00
Controller C70R CPU Config.SW & Docs 900C71R-0000-XX
Controller C70R CPU 900C72R-0000-XX
Redundancy switch module 900RSM - 0001
I/O Scanner - 2 Port (1 per I/O rack) 900C73R-0000-XX
I/O Scanner (for remote rack) 900C53 – 00XX-00
Redundant Power Status Module 900PSM - 0001
Power Supplies 120/240VAC, 60W 900P01 -0001
120/240VAC, 28W 900P02 -0001 +24VDC 900P24-0001
I/O Modules Analog Input (8 channel) 900A01 - 0102
High Level Analog Input (16 channel) 900A16 - 0001
Analog Output, 0 to 20mA, (4 channel) 900B01 -0101
Analog Output, 0 to 20mA, (8 channel) 900B08 – 0001
Analog Output, 0 to 20mA, (16 channel) 900B16 - 0001
Digital Input, Contact type, (16 channel) 900G01 - 0102
Digital Input, 24VDC (16 channel) 900G02 - 0102
Digital Input, 24VDC (32 channel) 900G32 - 0001
Digital Input, 120/240 VAC, (16 channel) 900G03 - 0102
Digital Input, 120/240VAC, 125VDC (16ch-Iso) 900G04 - 0001
Digital Output, Relays (8 channel) 900H01 - 0102
Digital Output, 24VDC (16 channel) 900H02 - 0102
Digital Output, 24VDC (32 channel) 900H32 - 0001
Digital Output, 120/240 VAC (8 channel) 900H03 - 0102
Pulse/Frequency/Quadrature 900K01 - 0001
I/O Components Low Voltage Terminal Block (Euro style) 900TEK - 0001
Low Voltage Terminal Block (Barrier Style) 900TBK -0001
High Voltage Terminal Block (Euro style) 900TER - 0001
High Voltage Terminal Block (Barrier Style) 900TBR - 0001
High Density Terminal Block 900TCK - 0001
Analog Input Remote Terminal Panel (RTP) 900RTA - L001
I/O Components Relay Output Remote Terminal Panel (RTP) 900RTR - H001
DI, DO, AO Remote Terminal Panel (RTP) 900RTS - 0001
Low Voltage RTP Cable (1.0M, 3.28ft.) 900RTC - L010
Low Voltage RTP Cable (2.5M, 8.2ft.) 900RTC - L025
Low Voltage RTP Cable (5.0M, 16.4ft.) 900RTC - L050
High Voltage RTP Cable (1.0M, 3.28ft.) 900RTC - H010
High Voltage RTP Cable (2.5M, 8.2ft.) 900RTC - H025
High Voltage RTP Cable (5.0M, 16.4ft.) 900RTC - H050
High Density RTP Cable (1.0M, 3.28ft.) 900RTC - 3210
High Density RTP Cable (2.5M, 8.2ft.) 900RTC - 3225
Filler Block Terminal Cover 900TNF - 0001
Shield Terminal Strip (package of 2) 900TSS - 0001
Terminal board jumpers (10, two pos jumpers) 900J02 - 0001
Terminal board jumpers (10, ten pos jumpers) 900J10 - 0001
Manuals Full Document set on CD 900ME1-00XX-XX
Full document set, hard copy - English 900ME2-00XX-XX
Software HC Designer Config. Software CD 900W01-00XX-XX
HC Utilities Software/Documentation CD 900W02-00XX-XX
Kits & Accessories Redundant Power, Rack Extension Kit 900RPE-0001
Spare I/O Label Kit 51452262-501 Replacement Battery Kit 51500638-501
Ethernet Cable (10 feet) 51451432-010 Ethernet Cable (20 feet) 51451432-020
Ethernet Cross-over Cable (20 feet) 51451996-020
Null Modem Cable 51404755-501 Null Modem Cable used with 900C70R 50004820-501
250 ohm Shunt Resistor Kit (8/pkg.) 51205995-501 Ethernet Switching Hub (8 Ports) 50008930-001 24 VDC Power Supply 50047098-001
Description Model number 900 Control Station 10” Screen 900CS10- xx 900
Control Station 15” screen 900CS15-xx
OI Accessories & Kits CompactFlash Memory Module 50040636-002
USB Programming Cable 50038817-001
10” Screen Protective Films (10) 50038816-501
10” Replacement Backlight 50038818-501
10” Replacement Touch Screen Assy 50038820-501
10” Mounting plate adapter for 1042 replacement 50039118-501
24 VDC Power Supply for 10” 51452041-501
900 Control Station User Manual (paper) 51-52-25-148
15” Screen Protective Films (10) 50038816-502
24VDC Power Supply for 15” 50047098-001
GSM/GPRS Cellular Modem Kit 50047099-501
New Non-SIL System Description Model number Racks 4 I/O Slot Rack 900R04 - 0200
8 I/O Slot Rack 900R08 - 0200 12 I/O Slot Rack 900R12 - 0200
8 Slot Rack -Red. Power 900R08R - 0200
12 Slot Rack - Red. Power 900R12R - 0200
Redundant CPU Rack 900RR0 - 0101
Controllers Controller C30 CPU 900C30--0460
Controller C50 CPU 900C50--0460
Controller C70 CPU 900C70--0460
Controller C70R CPU 900C75-0460
I/O Scanner - 2 Port (1 per I/O rack) 900S75-0460
I/O Scanner - 1 Port (1 per I/O rack) 900S50-0460
Controllers Controller C30 CPU - SIL 900C30S - 0460
Controller C50 CPU - SIL 900C50S - 0460
Controller C70 CPU - SIL 900C70S - 0460
Controller C70R CPU - SIL 900C75S-0460
I/O Scanner - 1 Port (1 per I/O rack) - SIL 900S50S - 0460
I/O Scanner - 2 Port (1 per I/O rack) - SIL 900S75S-0460
Documentation Full Document set on CD - SIL 900ME1S-0060-00
Full document set, SIL hard copy - English 900ME2S-0060-00

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