Standard documentation
The following standard documentation for the PCS6000 are on the memory stick that is supplied with the converter:
– User manual: this document
– Following appendices:
• A01: Applicable standards & conformity
• A02: Mechanical drawings
• A03: Electrical drawings
• A04: Operation and interface documents
• A05: Reports and templates
• A06: Data sheets for components
• A07: Upgrades and modifications
• A08: Fault handbook
Related documents
PCS6000 Service Manual 3BHS600000E80
PCS6000 preventive maintenance schedule 3BHS600000E88
PCS6000 product family water cooling unit, operations and maintenance manual 11944677 ZAE
Painting specification for ACS1000, ACS2000, ACS5000 and ACS6000/ ACS6080 3BHS104301 E01
Mechanical and electrical interface description 3BHS856856E42
Power cables engineering guideline 3BHS542290E01
Power cabling specification 3BHS856856E45
Auxiliary power and control cables guideline 3BHS813742 E01
EMC and grounding plan 3BHS856856E62
Schaltanlagen, ABB Calor Emag Taschenbuch, 10th edition
Terms and abbreviations
The following table lists terms and abbreviations you should be familiar with when using this user manual. Some of the terms and abbreviations used in this user manual are unique to ABB and might differ from the normal usage.
1CL Single Conversion Line
2CL Dual Conversion Line
BRU Braking Resistor Unit
CCA Converter Cabinet
CL Conversion Line
CCU Converter Control Unit
CT Current Transducer
DC Direct Current
DLU DC-Link Unit
EMC Electromagnetic Compatibility
ESD Electrostatic discharge
FCA Filter Cabinet
FIU Filter Unit
FRM Filter Reactor Module
GBM Grid Breaker Module
GBU Grid Breaker Unit
GDM Generator Disconnector Module
GEB Generator Breaker
GRB Grid Breaker
HEX Heat Exchanger
HFM High pass Filter Module
I/O Input / Output
IGCT Integrated Gate Commutated Thyristor
MCB Main Circuit Breaker
NCM Neutral point Connection Module
NPC Neutral Point Connection
PE Protective Earth (Protective Ground)
PICW Person in Charge of Work
POU Power Unit
PPE Personal Protective Equipment
ABB GRID BREAKER UNIT GBU72 3BHE055094R0002 / 3BHE031197R0001 / 3BHB030310R0001
Target groups and required qualification
The converter presented in this manual is part of an industrial environment where voltages are present that contain a potential hazard of electric shock and / or burn. For this reason, only personnel who have a thorough knowledge of the converter and the industrial environment and have obtained the required qualification should handle, install, operate, or maintain the converter.
The manual addresses personnel who are responsible for unpacking, transportation, installation, operation and maintenance of the converter. The personnel must carry out the below listed tasks in a manner that does not cause physical harm or danger, and ensures the safe and reliable functioning of the converter.
Handling
Personnel must be skilled and experienced in unpacking and transporting heavy equipment.
Mechanical installation
The personnel must be qualified to prepare the installation site according to the site and equipment requirements and to perform the installation accordingly.
Electrical installation
Personnel must have a sound knowledge of the relevant electrical codes and specifications covering low and medium voltage equipment, be experienced with electrical wiring principles and know the electrical symbols typically used in wiring diagrams.
Operation
The personnel include all persons who operate the converter from the local operator panel of the converter. The personnel must know the functions of the operator panel, be adequately trained for the converter, and know the driven process. Special knowledge of frequency converter technology is not required.
Maintenance
The personnel include all persons who
– Are qualified to carry out preventive and corrective maintenance on converter as described in this manual
– Are thoroughly familiar with the converter
– Have a sound knowledge of the relevant electrical codes and specifications covering low and medium voltage equipment
– Are able to assess the hazards associated with the energy sources of the converter and act correspondingly
– Know the safe shutdown and grounding procedures for the converter system
User's responsibilities
It is the responsibility of those in charge of the equipment to ensure that each person involved in the installation, operation or maintenance of the equipment has received the appropriate training and has thoroughly read and clearly understood the instructions in this manual and the relevant safety instructions.
Intended use of the equipment
Those in charge of the converter must ensure that the equipment is only used as specified in the contractual documents, operated under the conditions stipulated in the technical specifications and on the rating plate of the converter, and serviced in the intervals as specified by ABB. Use of the converter outside the scope of the specifications is not permitted. Intended equipment use also implies that only spare parts recommended and approved by ABB must be used. Unauthorized modifications and constructional changes of the converter are not permitted.
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