EMERSON Part Number D301150X412 FloBoss™ S600+ Flow Computer Instruction Manual

FloBoss S600+ Flow Computer

The FloBoss S600+ Flow Computer is a panel-mounted (for indooruse)

flow computer designed specifically to measure hydrocarbon

liquid and gas where versatility and accuracy matter. The standard

features of the S600+ make it ideal for fiscal measurement, custody

transfer, batch loading, and meter proving applications. The S600+

allows you to configure multi-stream, multi-station applications,

enabling you to simultaneously meter liquids and gasses.

The S600+ is designed for use either as a stand-alone flow computer or

as a system component. The intelligent I/O modules fit both gas and

liquid applications and typically support two dual-pulsed streams and a

header. Adding I/O modules (up to a maximum of three) allows you to configure up to six dual-pulsed streams or up to 10 single-pulsed streams and two headers. The S600+ supports orifice, ultrasonic, turbine, positive displacement, Coriolis, Annubar, and V-Cone® flow meter types and master meter, small volume compact, and pipe (both bi-directional and uni-directional) proving methods.

The S600+ offers a variety of communication interfaces:

 Two LAN ports (on the enhanced CPU module) for Ethernet 10Base-T or 100Base-T full-duplex connectivity (using either Modbus TCP or Modbus over Ethernet protocols).

Note: The Ethernet module (P190), which provided an additional Ethernet port for previous versions of the S600, is not compatible with the S600+.

 HART® communication using up to two 12-channel HART modules, each of which supports point-to-point and multi-drop architectures for up to 50 transmitters.

Note: The FloBoss S600+ is fully compatible with HART 5 devices, and HART 7 devices are backwards compatible with HART 5 devices.

 An embedded webserver allows remote access to the flow computer. Security is provided using user name and password protection with a detailed event log for audit purposes (supports Microsoft® Edge™ or Windows® Internet Explorer® version 5 or greater [version 9 or greater must use compatibility mode]).

 Two configurable RS-232 serial ports.

 Three RS-422/RS-485 serial ports (supporting up to 57,600 bps baud) and up to four RS-485 2-wire serial ports (supporting up to 57,600 baud rate) for connection to intelligent meters, Modbus SCADA data networks, DCS supervisory systems, and so on.

 One dedicated configuration port (located on the bottom of front display panel) for connection to the Config 600 configuration software.

 Additional communications interfaces include:

• Serial Q.Sonic®

• Serial printer

• Serial or Modbus TCP Daniel chromatograph via Modbus

• Serial peer-to-peer

• Modbus EFM protocol, Modbus RTU, Modbus ASCII, Modbus over Ethernet, and Modbus TCP

 Miscellaneous interfaces which can operate via serial or Modbus TCP:

 Daniel liquid ultrasonic

 Daniel gas ultrasonic

 Sick ultrasonic  Daniel chromatograph

Note: All ports can connect to DCS systems, ultrasonic meters, Coriolis meters, and so on.

The S600+ uses distributed processing to achieve maximum performance. The CPU module incorporates a hardware floating point processor. Each additional module also has local processing to convert inputs and output from engineering units to field values and vice-versa, as well as running background tests and PID loops.

The firmware uses 64-bit (double) precision floating point numbers for the highest accuracy when performing all metering calculations. Cumulative totals are stored in three separate memory locations (Tri-reg format) for maximum integrity. The user language LogiCalc™ also allows you to perform logical control and double-precision mathematical functions on the database objects.

Front Display Panel

The S600+’s front panel interface enables you to manage an existing configuration or create a configuration using the PC-based Config 600 configuration software.

A communications port on the bottom of the panel provides a way to directly connect to a PC. The front panel interface consists of a backlit LCD display, a 29-button keypad, and an alarm status LED (see Figure 1-4).

Config600 Configuration Software

Using Config 600, you can both send (upload) new or modified configurations to the S600+ and receive (download) existing

configurations from the S600+. You can also define the following functions:

 Stream and station totalisation.

 Batch totalisation and correction.

 Three-term PID control.

 Flow balancing.

 Flow scheduling.

 Automatic proving sequence.

 K-factor or meter factor linearisation.

 Valve monitor/control.

 Sampler control.

 Station densitometer.

 Station gas chromatograph.

 Forward, reverse, and premium error totals.

 Comprehensive maintenance mode.

 Reporting.

 Modbus.

 Modify display matrix.

Config600 is a suite of software editors that enables you to monitor, configure, and calibrate the S600+. The software comes in three versions – Config600 Lite, Config600 Lite Plus, and Config600 Pro – with Config600 Pro being the most powerful version.

Note: The S600+ does not operate until you send a configuration to it from the host PC.

IPL600

Remote Automation Solutions provides a separate utility program called “Interactive Program Loader 600” (or “IPL600”).

Using IPL600 and an IP or a dedicated serial port connection between a host PC and an S600+, you can transfer and receive configuration files (reports, Modbus configurations, customised displays, and LogiCalc programs). While included as the Config Transfer utility in Config600, IPL600 has a standalone use for situations when you do not need the full functionality of Config600. Details on using Config Transfer/IPL600 are provided in the Config600 Software User Manual (Part D301220X412).

1.3.1 Config600 Lite

Use the Config 600 Lite software editor suite to modify pre-developed configurations, transfer existing configurations, edit items on the front panel display, and customise reports.

Note: You typically use Config600 Lite to custom-configure a new S600+ during installation.

With Config600 Lite you can:

 Edit process configuration data, including orifice size, analog input scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression, and inhibits.

 Configure system security by setting user names and passwords, and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.

 Reflash the CPU module firmware with software upgrades and transfer configurations via the Config Transfer utility (IPL600).

Config600 Lite Plus

The Config600 Lite Plus software editor suite provides all the functionality of the Config600 Lite suite, but adds the ability to create a configuration file.

With Config600 Lite Plus you can:

 Create a new application from base templates for gas, liquid, and prover applications.

 Edit process configuration data, including orifice size, analog input scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression, and inhibits.

 Configure system security by setting user names and passwords, and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.

 Reflash the CPU module firmware with software upgrades and transfer configurations via the Config Transfer utility (IPL600).

Config600 Pro

configurations, modify existing configurations, transfer existing configurations, edit items on the front panel display, and edit custom reports.

With Config600 Pro you can:

 Create a new application from base templates for gas, liquid, and prover applications.

 Edit process configuration data, including orifice size, analog input scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling sequences, front panel displays, and period report formats.

 Specify the engineering units and totalisation rollover value.

 Customise the alarm system, including alarm groups, suppression,

text, and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object.

 Add and remove objects from the database.

 Program special features using LogiCalc.

 Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

Additional Technical Information

Refer to the following technical documents (available at

www.Emerson.com/EnergyandTransportation) for additional and

most-current information.

Table 1-1. Related Technical Information

Name Form Number Part Number

FloBoss™ S600+ Flow Computer S600+ D301151X412

Config600™ Configuration Software Config600 D301164X012

Config600™ Configuration Software User Manual A6169 D301220X412

Preparing for Installation